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Authorized CIPY Epoxy Applicator | Pidilite Industries

Industrial Epoxy Flooring
Heavy-Duty. CIPY Certified. Built to Last.

Seamless, chemical-resistant, durable industrial floors using CIPY systems by Pidilite Industries • 500+ Projects • Free Site Survey

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500+Projects
15+Years Experience
CIPYAuthorized Applicator
20+States Covered
4.9★Client Rating
What Is Industrial Epoxy Flooring?

Understanding Industrial Epoxy Floor Systems — and Why They Matter

Industrial epoxy flooring is one of the most widely specified and proven floor coating technologies in the world. At its core, it is a thermosetting polymer system formed by combining two components — an epoxy resin and a chemical hardener — which react to create a rigid, cross-linked polymer matrix. When applied over a properly prepared concrete substrate, this system cures to form a hard, seamless, non-porous surface that bonds tenaciously to the base concrete and provides exceptional resistance to mechanical stress, chemical attack, and hygienic contamination.

The term "industrial epoxy flooring" encompasses a spectrum of product systems — from thin decorative coatings a few hundred microns thick, to heavy-duty 6mm epoxy mortar systems engineered to withstand the daily impact of forklift trucks, loaded pallet transfers, and chemical spills. The choice of system depends on a careful analysis of your operating environment: the loads being applied, the chemicals present, the temperature range, the hygiene requirements, the static-electricity sensitivity of processes, and the aesthetic or safety marking needs of the space.

At Sri Sai Technologies, as an Authorized Applicator of CIPY Flooring Systems by Pidilite Industries, we have access to India's most comprehensive range of industrial epoxy products. Pidilite's CIPY portfolio has been developed over decades of research and real-world application testing, encompassing systems for light to ultra-heavy-duty industrial use across every sector from automotive and electronics to pharmaceuticals and food processing. The CIPY product range is formulated to perform in India's specific climate conditions — accounting for high ambient humidity, extreme seasonal temperature variation, and the unique substrate conditions found in Indian industrial construction.

Why does it matter who installs your industrial epoxy floor? Because the performance of even the best product system is critically dependent on application quality. Incorrect substrate preparation is the single most common cause of epoxy flooring failure in India — debonding, blistering, and delamination all typically trace back to inadequate grinding, unchecked moisture, or contaminated concrete. At Sri Sai Technologies, every project begins with a rigorous substrate assessment using industry-standard protocols including moisture vapour emission testing, pull-off adhesion testing of existing coatings, and surface profile verification. Only when the substrate meets CIPY specification standards do our certified technicians proceed with the primer and build-up coat application.

The result of this disciplined approach is an industrial epoxy floor that performs as specified throughout its design life — protecting your concrete investment, maintaining hygiene standards, supporting safety, and reducing maintenance costs year after year. With 500+ projects successfully completed across 20+ Indian states, Sri Sai Technologies has the track record to back every recommendation we make.

System Types

Industrial Epoxy Flooring Systems We Install

Sri Sai Technologies installs the complete CIPY product range from Pidilite Industries, covering every industrial epoxy system type.

▪ Self-Levelling Epoxy Flooring

CIPY self-levelling epoxy systems flow and level under gravity to produce an extremely flat, mirror-like surface. Ideal for pharmaceutical cleanrooms, electronics assembly, food processing, and any environment requiring smooth, hygienic, easily-cleaned floors. Installed at 2–3mm thickness.

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▪ Epoxy Mortar Flooring

The heavy-duty workhorse of industrial flooring. CIPY epoxy mortar systems incorporate quartz aggregate into the epoxy matrix, creating a 4–6mm floor with outstanding compressive strength, impact resistance, and thermal shock tolerance. The choice for factories with heavy forklift traffic.

▪ Epoxy Terrazzo Flooring

Decorative epoxy terrazzo systems using CIPY products combine aesthetic appeal with industrial durability. Available in a wide range of aggregate colours and patterns, terrazzo floors are chosen for commercial lobbies, corporate campuses, and premium industrial facilities.

▪ ESD / Anti-Static Flooring

CIPY ESD flooring systems provide controlled static dissipation for electronics manufacturing, IT data centres, defence facilities, and explosive storage. Available in conductive (≤10⁶ Ω) and static-dissipative (10⁶–10⁹ Ω) formulations.

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▪ Chemical Resistant Flooring

CIPY novolac epoxy and vinyl ester systems provide resistance to concentrated acids, alkalis, solvents, and aggressive chemicals. Available with cove skirting and integral drainage channels for complete containment. Critical for chemical plants, battery rooms, and plating lines.

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▪ Waterborne Epoxy Flooring

Low-VOC waterborne CIPY epoxy systems are increasingly specified for occupied commercial and light industrial spaces, offering fast return-to-service, low odour during application, and good performance — all with significantly reduced environmental impact compared to solvent-borne systems.

Why CIPY by Pidilite?

Why CIPY Flooring Systems by Pidilite Set the Industry Standard

Pidilite Industries is India's most trusted name in construction chemicals, adhesives, and specialty coatings — a company with decades of investment in research, product development, and quality assurance. CIPY represents their premium industrial flooring division, a range purpose-built for India's demanding industrial environments and refined through thousands of real-world project installations across the country.

What makes CIPY systems superior to generic epoxy products? First, the raw material quality: CIPY formulations use pharmaceutical or industrial-grade epoxy resins and hardeners tested for purity, reactivity, and long-term performance stability. This is not a commodity product — it is an engineered system where every component contributes to defined performance outcomes.

Second, the system design: each CIPY product is designed to work in synergy with the rest of the CIPY system — primers formulated to optimize adhesion to Indian concrete profiles, build coats designed to minimize intercoat contamination risk, and topcoats engineered for the specific abrasion and chemical exposure expected in each application. This systems approach is critical; mixing products from different manufacturers introduces unpredictable compatibility risks that can compromise your floor's integrity.

Third, the technical support: Pidilite maintains a team of CIPY technical specialists who provide product specification guidance, application training, and project support across India. As an Authorized CIPY Applicator, Sri Sai Technologies benefits directly from this technical infrastructure — meaning every project we undertake is backed not just by our own expertise but by Pidilite's engineering knowledge.

Fourth, and most importantly for you as a client: the manufacturer warranty. Pidilite's product warranty on CIPY systems is only valid when the products are installed by an Authorized Applicator following CIPY specification standards. When you choose Sri Sai Technologies, your warranty is protected. When you choose an unlicensed contractor who simply purchases CIPY products from a distributor, you lose the manufacturer warranty — leaving you with no recourse if the floor fails due to incorrect application.

The choice of CIPY by Pidilite, applied by Sri Sai Technologies as an Authorized Applicator, is therefore not just about product quality — it is about the complete package of specification science, application expertise, quality auditing, and warranty protection that no unauthorized contractor can match.

Benefits

12 Reasons to Choose Industrial Epoxy Flooring by Sri Sai Technologies

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Seamless & Hygienic Surface

No joints or grout lines to trap bacteria, dust, or chemical contamination. Essential for food, pharma, and cleanroom environments.

✔
Exceptional Chemical Resistance

CIPY epoxy systems resist a wide range of acids, alkalis, oils, fuels, and solvents depending on formulation — protecting your concrete from costly damage.

✔
High Compressive Strength

CIPY mortar systems achieve compressive strengths exceeding 70 N/mm², handling the heaviest forklift and racking loads without deformation.

✔
Dust-Free Environment

Epoxy seals and hardens the concrete surface, eliminating concrete dust — a major air quality and contamination problem in industrial facilities.

✔
Long Service Life (10–20 Years)

Properly installed CIPY systems deliver decade-long performance, dramatically reducing the lifecycle cost compared to paint or tile alternatives.

✔
Easy Maintenance & Cleaning

Smooth, non-porous CIPY surfaces are easy to clean with standard industrial cleaning equipment — reducing labor and cleaning chemical costs.

✔
Safety & Line Marking

Anti-slip aggregate additives and integral line marking systems improve workplace safety, comply with factory regulations, and support traffic management.

✔
Temperature Resistance

CIPY epoxy systems maintain performance from -10°C to +60°C, with specialized PU systems handling higher thermal ranges in steam-cleaned areas.

✔
Minimal Disruption — Fast Installation

Most CIPY epoxy systems allow foot traffic within 24 hours and full service within 5–7 days, minimizing production downtime during installation.

✔
Customizable Aesthetics

Available in a wide range of colours and finishes — matte, satin, or gloss — allowing your floor to match brand standards and safety colour coding requirements.

✔
Strong ROI vs. Alternatives

When total cost of ownership is calculated over 15 years, CIPY epoxy flooring consistently outperforms tiles, hardeners, and paint in durability, maintenance savings, and replacement cost avoidance.

✔
Manufacturer Warranty Backed

Applied by Sri Sai Technologies as an Authorized CIPY Applicator, your floor carries Pidilite's manufacturer warranty — protection no unauthorized contractor can offer.

Technical Specifications

CIPY Industrial Epoxy Flooring — Technical Data

Parameter Thin-Film Coating (0.3–1mm) Standard Epoxy (2–3mm) Heavy-Duty Mortar (4–6mm)
System Thickness0.3 – 1.0 mm2 – 3 mm4 – 6 mm
Compressive Strength≥ 50 N/mm²≥ 60 N/mm²≥ 70 N/mm²
Bond Strength (Pull-off)≥ 1.5 N/mm²≥ 1.8 N/mm²≥ 2.0 N/mm²
Flexural Strength≥ 30 N/mm²≥ 35 N/mm²≥ 40 N/mm²
Abrasion Resistance (CS10/1000g/1000c)≤ 80 mg≤ 60 mg≤ 40 mg
Chemical ResistanceMild acids/alkalis/oilsModerate acids/alkalis/solventsStrong acids/alkalis (with novolac)
Operating Temperature-10°C to +50°C-10°C to +60°C-10°C to +60°C
Surface Hardness (Shore D)≥ 75≥ 80≥ 85
Light Foot Traffic (cure)12–16 hrs24 hrs24–48 hrs
Full Service (heavy traffic)3–5 days5–7 days7 days
Typical Application AreaLight industrial, commercialStandard industrial, food, pharmaHeavy-duty factory, logistics

* Technical data based on CIPY product specifications. Actual performance depends on substrate condition, ambient conditions during application, and maintenance practices. All values for Pidilite CIPY products applied per specification.

Industries We Serve

Industrial Epoxy Flooring for Every Industrial Sector

🏭

Manufacturing & Factories

Heavy-duty mortar and coating systems for production floors and assembly areas.
📦

Warehouses & Logistics

Forklift-resistant, line-marked, dust-proof systems for logistics facilities.
💊

Pharmaceuticals

GMP-compliant self-levelling CIPY systems for cleanrooms and production areas.
🍴

Food Processing

Hygienic, non-slip, FDA-compatible epoxy systems with cove skirtings.
⚡

Electronics & ESD

Conductive and static-dissipative CIPY systems for ESD-sensitive environments.
⚗

Chemical Plants

Novolac epoxy and vinyl ester systems for aggressive chemical environments.
Application Process

Our 7-Step CIPY Epoxy Flooring Application Process

Every Sri Sai Technologies installation follows a documented, CIPY-specification-compliant application process. This is what separates a floor that lasts 15 years from one that fails in 18 months.

01

Site Survey & Substrate Assessment

Our technical team conducts a comprehensive site survey including concrete strength assessment, surface profile measurement, moisture vapour emission testing (MVER), crack mapping, and contamination identification. This determines the correct CIPY system specification and any substrate remediation work required.

02

Substrate Preparation

The most critical phase. We use diamond grinding, shot blasting, or scarification to achieve the required surface profile (CSP 3–5 typically for epoxy systems), remove laitance and contamination, open the concrete pores for mechanical bonding, and profile any cracks or weak areas. Moisture content is verified to fall within CIPY primer specification limits.

03

Crack & Joint Repair

All structural cracks are routed and filled with appropriate CIPY repair mortars. Moving joints are honoured through the coating system with flexible epoxy sealants. Non-structural surface cracks are filled and sealed. This step prevents telegraphing of substrate defects through the final floor system.

04

CIPY Epoxy Primer Application

A CIPY epoxy primer, selected specifically for your substrate type and moisture conditions, is applied using roller or squeegee to penetrate and seal the concrete surface. This establishes the critical bond between the substrate and the subsequent build coats. Primer consumption and coverage are verified against CIPY data sheet requirements.

05

Build Coat / Mortar Layer Application

Depending on the specified CIPY system, the build coat may be a self-levelling epoxy, an epoxy mortar broadcast, or a high-build epoxy applied in one or two layers. Each layer is applied to the correct thickness (verified by wet film gauge) and allowed to reach the specified intercoat adhesion window before the next coat.

06

Topcoat & Safety Features

The final CIPY topcoat is applied in the specified colour and finish, incorporating anti-slip aggregate where required for safety compliance. Line marking is applied during this phase using contrasting CIPY topcoat colours, or by masking during topcoat application. Anti-static earthing connections are installed for ESD systems.

07

Quality Inspection & Handover

Final QC inspection includes adhesion pull-off testing, thickness verification, holiday detection, flatness measurement, and visual inspection across the entire floor area. A full QC report is prepared and provided to the client. Floor care and maintenance guidelines are provided. Handover certificate signed by both parties.

CIPY Products by Pidilite

CIPY Flooring Products We Use — Sourced Directly from Pidilite

Primer

CIPY Epoxy Primer

Two-component solvent-free or solvent-based epoxy primer formulated for deep penetration into concrete. Seals surface pores, prevents outgassing during topcoat application, and establishes the critical mechanical bond. Available in low-viscosity (for dense concrete) and high-build (for porous substrates) versions.

Build Coat

CIPY Epoxy Mortar

Heavy-duty three-component system incorporating graded quartz aggregate for maximum compressive strength, impact resistance, and thermal shock tolerance. The standard build coat for factory floors, loading docks, and any area subject to heavy traffic. Applied at 4–6mm thickness.

Self-Levelling

CIPY Self-Levelling Epoxy

Two-component, zero-slump self-levelling epoxy system that flows under gravity to produce a flat, smooth floor surface with excellent optical quality. Available in a wide range of RAL/NCS colours. Standard for pharmaceutical, food processing, and electronics environments.

Topcoat

CIPY Epoxy / PU Topcoat

Final wear coat in epoxy or polyurethane formulation, providing the final colour, gloss, scratch resistance, and UV stability (PU). Anti-slip aggregates incorporated where required. Available in gloss, satin, and matte finishes. PU topcoat adds superior flexibility and UV resistance for exterior-exposed areas.

Maintenance Guide

How to Maintain Your CIPY Industrial Epoxy Floor

📅 Daily Maintenance

  • Sweep or dust-mop to remove loose debris and grit
  • Clean up chemical spills immediately with appropriate neutralizer
  • Check and clear floor drains of debris
  • Inspect for damage from sharp-edged equipment or dragging

📅 Weekly Maintenance

  • Scrub floor with pH-neutral industrial cleaner and auto-scrubber
  • Inspect floor markings for wear and legibility
  • Check cove skirting joints for integrity
  • Clean floor drains with disinfectant (food/pharma areas)

📅 Annual Maintenance

  • Full floor inspection and adhesion testing
  • Touch-up or recoat worn topcoat areas before degradation reaches build coat
  • Refresh safety line markings as required by facility regulations
  • Re-test ESD resistance (for anti-static/ESD floors) per IEC 61340

Pro tip: The most cost-effective maintenance strategy is periodic topcoat recoating (every 5–7 years depending on traffic) before wear penetrates to the build coat layer. This extends floor life significantly at a fraction of full replacement cost. CIPY topcoats are designed for excellent intercoat adhesion with existing CIPY systems.

Cost & ROI

Industrial Epoxy Flooring Cost in India — Understanding the True Value

The cost of industrial epoxy flooring in India varies considerably by system type, substrate condition, area, location, and specification. As a guide, typical pricing ranges for CIPY systems installed by Sri Sai Technologies are:

  • Thin-film epoxy coating (0.3–1mm): ₹80–₹120 per sq.ft.
  • Standard self-levelling epoxy (2–3mm): ₹120–₹180 per sq.ft.
  • Heavy-duty epoxy mortar (4–6mm): ₹180–₹280 per sq.ft.
  • Chemical-resistant novolac epoxy: ₹200–₹350 per sq.ft.
  • ESD/anti-static flooring: ₹200–₹400 per sq.ft.
  • PU flooring (thermal shock areas): ₹250–₹450 per sq.ft.

These are indicative ranges. Actual quotation depends on site-specific factors. Contact us for a free site survey and detailed quotation.

The ROI Calculation

When clients compare epoxy flooring cost against alternatives, they frequently underestimate the total cost of ownership:

  • vs. Paint: Industrial floor paint lasts 2–3 years vs. CIPY epoxy at 10–15+ years. Over 15 years, the paint option typically costs 4–5× more in material and labor.
  • vs. Tiles: Tiles crack, grout deteriorates, bacteria colonise joints, and replacement is expensive and disruptive. Epoxy is seamless, seamlessly hygienic, and needs no replacement.
  • vs. Hardener/Dustproofer: Surface hardeners suppress dust but don't provide chemical resistance, seamless hygiene, or load distribution. Epoxy mortar provides all three plus a controlled aesthetic.
  • Concrete Protection Value: Replacing a damaged industrial concrete slab costs ₹500–₹2000+ per sq.ft. CIPY epoxy flooring protects the entire slab value for a fraction of replacement cost.
FAQ

Frequently Asked Questions — Industrial Epoxy Flooring

Industrial epoxy flooring is a two-component polymer system combining epoxy resin and a hardener. When mixed and applied over prepared concrete, these components react chemically to form a hard, cross-linked polymer that bonds to the concrete and creates a seamless, chemically resistant, durable surface. CIPY systems by Pidilite Industries use premium resins formulated for Indian industrial conditions.

Thickness depends on your application. Light commercial and lab areas use 0.3–1mm coatings. Standard industrial and pharmaceutical applications specify 2–3mm self-levelling systems. Heavy forklift traffic areas require 4–6mm epoxy mortar systems. Sri Sai Technologies assesses your operational loads and specifies the minimum sufficient CIPY system thickness — never under-specifying to save cost.

Properly applied CIPY industrial epoxy flooring typically lasts 10–20 years depending on system type, traffic intensity, chemical exposure, and maintenance quality. Our 500+ project track record demonstrates that CIPY floors installed correctly by Sri Sai Technologies consistently deliver 10+ years of performance with minimal maintenance.

Standard CIPY epoxy systems resist mild to moderate acids, alkalis, oils, and fuels. For strong acid or alkali exposure, CIPY novolac epoxy or vinyl ester systems are specified — these provide resistance to concentrated chemicals that would degrade standard epoxy. We always ask about the specific chemicals present in your facility before specifying a system.

Installation time depends on area size and system complexity. For a 5,000 sq.ft. factory floor using CIPY standard epoxy, installation typically takes 5–7 working days including substrate preparation. Light foot traffic is possible after 24 hours. Forklift traffic is allowed after 5–7 days of full cure. We plan phased installation to minimize disruption to your operations.

We use the full range of CIPY flooring products by Pidilite Industries including CIPY Epoxy Primers, CIPY Self-Levelling Epoxy, CIPY Epoxy Mortar, CIPY Chemical Resistant Novolac Epoxy, CIPY PU Topcoats, CIPY ESD Systems, and CIPY Waterproofing products. All materials are sourced through Pidilite's authorized supply chain with full batch traceability.

CIPY epoxy flooring installed by Sri Sai Technologies ranges from approximately ₹80/sq.ft. for thin-film coatings to ₹400+/sq.ft. for specialized systems like ESD or high-chemical-resistance floors. Standard industrial 2–3mm self-levelling systems typically fall in the ₹120–₹180/sq.ft. range. Contact us for a free site survey and accurate quotation.

Ideally yes, for the affected area. However, we frequently use phased installation strategies — dividing large floors into sections, completing and curing one section while your operations continue in others. This approach requires careful planning but allows continuous operation for most facilities. Our project managers are experienced in zero-downtime and minimal-downtime scheduling.

Daily sweeping and mopping with pH-neutral cleaners is sufficient for most CIPY floors. Clean up chemical spills immediately. Avoid dragging sharp metal objects. Annual inspection and periodic topcoat recoating (every 5–7 years for heavily trafficked areas) extends floor life to 20+ years. We provide full maintenance guidelines with every installation.

Yes — all Sri Sai Technologies installations are backed by Pidilite's CIPY product warranty (valid only through authorized applicators) plus our own workmanship guarantee. This dual warranty protection covers both material defects and application errors. Specific warranty terms vary by system; contact us for details relevant to your project specification.

Get Your Free Industrial Epoxy Flooring Site Survey

Our technical team will visit your site, assess your substrate and operational requirements, and recommend the optimal CIPY flooring system — with a transparent, detailed quotation. No obligation, no pressure.

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